Welding requires some serious skill and attention to detail. When done properly, it creates strong, reliable connections that help hold together everything from cars and trucks to the buildings that tower above us. When corners are cut, however, even a small mistake can lead to results that range from laughably bad to truly dangerous.
Some reveal obvious shortcuts, others are failed tests, and a few will leave you wondering what the person responsible was thinking. While many of these mistakes are amusing in hindsight, they also serve as reminders that poor workmanship can have consequences far beyond an embarrassing photo.
1. Sometimes you can lie on a resume; sometimes you can’t

2. It’s about quality, not quantity

3. Well, we’ve definitely seen better attempts in the welding world

4. You should probably get your money back

If your brain is already hurting from these welding fails, then you’re not alone.
5. Yeah, that isn’t going to work

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6. Someone is losing their job today

7. This crater pit is caused by ending a weld too abruptly; this fell off while this man was riding

8. This weld failed on an elliptical; this could have ended in serious injury

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9. Why wouldn’t you weld it all the way?

10. And the mechanic only charged you $100; what a steal

11. “We were wondering why the truck crane failed.”

12. This guy said he was a certified field welder; should they take his word for it?

13. Nothing like paying $2000 for a custom exhaust pipe and finding this after one ride

14. This is what happens when a carpenter swears he can weld

15. It’s time to try a different profession

16. It looks like this guy dipped the rods in a bucket of water before he started

17. How not to repair a failed sub arc weld. Just keep laying welds down, it’ll be fine

18. When the wire burns through the backing strip, that’s an instant failed test

19. Someone’s going to need to patch that one up

20. If the weld test ends like this, they aren’t a good welder

Want to see more fails?
Check out 20 Construction Fails That Cost the Customers Big, or take a look at 20 Fails That Sum Up the Life of Mechanics. Finally, if you want to see home renovation fails, check out 20 Home Renovation Fails That Cost Homeowners Big.
